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Linespeed : 0-30 m/min
Applicable conductor range : 0.35 mm2 to 6.0 mm2
Extruder screw diameter : 50 mm to 65 mm
Maximum extrusion speed : Up to 480 meters per minute
Heatingzones : 4-6 zones
Control system : PLC with precision control
Temperature control : Independent multi zone system
Cooling method : Closed loop water cooling
Dieheadtype : Single or multi-layer
Application : Plastic pipe extrusion, profile extrusion
Place of Origin : China
Brand Name : Zhongding
MOQ : 1
Price : negotiable
Packaging Details : Different packaging methods are adopted according to different modes of transport.
Payment Terms : L/C, T/T, D/P, D/A
The Ultra Precision PLC Controlled Automotive Wire Extrusion Solution with Flexible Modular Design is a high accuracy manufacturing system developed for modern automotive wire production. As a premium model in the Extrusion Production Line Series, this solution integrates advanced PLC control technology with a flexible modular structure to deliver precise extrusion results, stable operation, and high production efficiency. The system enables real time monitoring and fine adjustment of key parameters, ensuring consistent insulation quality throughout continuous production.
This Extrusion Production Line Series solution is engineered to meet the demanding requirements of automotive wire manufacturing. Optimized extrusion units and precise temperature regulation ensure uniform insulation thickness, smooth surface finish, and reliable electrical performance. The modular design allows manufacturers to easily reconfigure the line for different wire structures and materials, making it suitable for both mass production and customized automotive cable applications.
The Ultra Precision PLC Controlled Automotive Wire Extrusion Solution is widely used for producing automotive electrical wires and signal cables. Typical applications include wiring harness cables, battery connection wires, control system wiring, and interior electronic cables. Within the Extrusion Production Line Series, this equipment is also suitable for manufacturing low voltage automotive wires that comply with international automotive and electrical standards. The flexible modular configuration supports fast product changeover and efficient multi specification production.
| Machine Model | Pay-off Type | Screw Diameter | Screw L/D Ratio | Extrusion Capacity | Mainframe Power | Wire Spec | Cooling System |
|---|---|---|---|---|---|---|---|
| ZD-50+35 | Active / Passive pay-off | φ50 mm | 25:1 | 70 kg/h | 11 kW | φ0.75-4 mm | Single layer / Double U type |
| ZD-60+35 | Active / Passive pay-off | φ60 mm | 26:1 | 110 kg/h | 18.5 kW | φ0.8-8 mm | Single layer / Double U type |
| ZD-70+35 | Active / Passive pay-off | φ70 mm | 26:1 | 160 kg/h | 37 kW | φ1.5-12 mm | Single layer / Double U type |
| ZD-80+40 | Active / Passive pay-off | φ80 mm | 26:1 | 220 kg/h | 55 kW | φ2-18 mm | Single layer / Double U type |
| Capstan Power | Accumulator Type | Production Speed | Take-up Type | Loop Formation | Electrical Control |
|---|---|---|---|---|---|
| 4 kW | Inclined / Horizontal | Max 500 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 450 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 4 kW | Horizontal | Max 400 m/min | Double-axis axle-mounted / bundle | Automatic looping | Frequency control + PLC control |
| 5.5 kW | Horizontal | Max 350 m/min | Shaftless double bobbin bonding | Automatic looping | Frequency control + PLC control |
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Ultra Precision PLC Controlled Automotive Extrusion Machine With Flexible Modular Design Images |