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Wuxi Zhongding Electrician Machinery Co., Ltd.
Wuxi Zhongding Electrician Machinery Co., Ltd.
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Ultra Precision PLC Controlled Automotive Extrusion Machine With Flexible Modular Design

Wuxi Zhongding Electrician Machinery Co., Ltd.
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Ultra Precision PLC Controlled Automotive Extrusion Machine With Flexible Modular Design

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Linespeed : 0-30 m/min

Applicable conductor range : 0.35 mm2 to 6.0 mm2

Extruder screw diameter : 50 mm to 65 mm

Maximum extrusion speed : Up to 480 meters per minute

Heatingzones : 4-6 zones

Control system : PLC with precision control

Temperature control : Independent multi zone system

Cooling method : Closed loop water cooling

Dieheadtype : Single or multi-layer

Application : Plastic pipe extrusion, profile extrusion

Place of Origin : China

Brand Name : Zhongding

MOQ : 1

Price : negotiable

Packaging Details : Different packaging methods are adopted according to different modes of transport.

Payment Terms : L/C, T/T, D/P, D/A

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Product Overview

The Ultra Precision PLC Controlled Automotive Wire Extrusion Solution with Flexible Modular Design is a high accuracy manufacturing system developed for modern automotive wire production. As a premium model in the Extrusion Production Line Series, this solution integrates advanced PLC control technology with a flexible modular structure to deliver precise extrusion results, stable operation, and high production efficiency. The system enables real time monitoring and fine adjustment of key parameters, ensuring consistent insulation quality throughout continuous production.

This Extrusion Production Line Series solution is engineered to meet the demanding requirements of automotive wire manufacturing. Optimized extrusion units and precise temperature regulation ensure uniform insulation thickness, smooth surface finish, and reliable electrical performance. The modular design allows manufacturers to easily reconfigure the line for different wire structures and materials, making it suitable for both mass production and customized automotive cable applications.


Application Scope

The Ultra Precision PLC Controlled Automotive Wire Extrusion Solution is widely used for producing automotive electrical wires and signal cables. Typical applications include wiring harness cables, battery connection wires, control system wiring, and interior electronic cables. Within the Extrusion Production Line Series, this equipment is also suitable for manufacturing low voltage automotive wires that comply with international automotive and electrical standards. The flexible modular configuration supports fast product changeover and efficient multi specification production.

Product Advantages
A key advantage of this Extrusion Production Line Series is its ultra precision control capability, which ensures stable insulation thickness and improved product consistency. The modular mechanical design simplifies maintenance and allows easy system expansion. The PLC based control platform reduces operator workload and minimizes production errors. Energy efficient components help lower operating costs while supporting continuous high output operation. As a reliable Extrusion Production Line Series solution, it provides long term value for automotive wire manufacturers.
Optional Accessories
  • Flyer type pay-off
  • Swing arm type pay-off
  • PLC computer all-process control
  • Laser diameter gauge
  • Copper wire preheater

Technical Specifications
Machine Model Pay-off Type Screw Diameter Screw L/D Ratio Extrusion Capacity Mainframe Power Wire Spec Cooling System
ZD-50+35 Active / Passive pay-off φ50 mm 25:1 70 kg/h 11 kW φ0.75-4 mm Single layer / Double U type
ZD-60+35 Active / Passive pay-off φ60 mm 26:1 110 kg/h 18.5 kW φ0.8-8 mm Single layer / Double U type
ZD-70+35 Active / Passive pay-off φ70 mm 26:1 160 kg/h 37 kW φ1.5-12 mm Single layer / Double U type
ZD-80+40 Active / Passive pay-off φ80 mm 26:1 220 kg/h 55 kW φ2-18 mm Single layer / Double U type
Capstan Power Accumulator Type Production Speed Take-up Type Loop Formation Electrical Control
4 kW Inclined / Horizontal Max 500 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 450 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
4 kW Horizontal Max 400 m/min Double-axis axle-mounted / bundle Automatic looping Frequency control + PLC control
5.5 kW Horizontal Max 350 m/min Shaftless double bobbin bonding Automatic looping Frequency control + PLC control


Product Tags:

PLC Controlled extrusion machine

      

Automotive extrusion machine

      

6 zones cable extrusion line

      
Quality Ultra Precision PLC Controlled Automotive Extrusion Machine With Flexible Modular Design for sale

Ultra Precision PLC Controlled Automotive Extrusion Machine With Flexible Modular Design Images

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