Automotive Wire High-Speed Insulation Extrusion Line:Application
It is suitable for the production of automotive special flexible cord, low voltage ordinary wire AV,low voltage thin-skinnedwire AVS, low voltage ultra thin-skinned wire AVSS, electronical irradiated PVC low voltage wire AVS, electronical iradiatedPE low voltage wire AEX etc.
Equipment composition
It is composed of pay-off stand, straight flat table, main machine,main control cabinet,water trough, Cable storage rack,traction device, take-up machine and other accessories. Optional flyer type pay-0ff,swing arm type pay-off, PLC computerall-process control, laser diameter gauge,copper wire preheater.
Technical Parameter
| Machine Model |
Pay-off Type |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
Mainframe Power |
Wire Spec |
Cooling System |
| ZD-50+35 |
Active / Passive pay-off |
φ50 mm |
25:1 |
70 kg/h |
11 kW |
φ0.75–4 mm |
Single layer / Double U type |
| ZD-60+35 |
Active / Passive pay-off |
φ60 mm |
26:1 |
110 kg/h |
18.5 kW |
φ0.8–8 mm |
Single layer / Double U type |
| ZD-70+35 |
Active / Passive pay-off |
φ70 mm |
26:1 |
160 kg/h |
37 kW |
φ1.5–12 mm |
Single layer / Double U type |
| ZD-80+40 |
Active / Passive pay-off |
φ80 mm |
26:1 |
220 kg/h |
55 kW |
φ2–18 mm |
Single layer / Double U type |
Technical Parameters Table
| Capstan Power |
Accumulator Type |
Production Speed |
Take-up Type |
Loop Formation |
Electrical Control |
| 4 kW |
Inclined / Horizontal |
Max 500 m/min |
Double-axis axle-mounted / bundle |
Automatic looping |
Frequency control + PLC control |
| 4 kW |
Horizontal |
Max 450 m/min |
Double-axis axle-mounted / bundle |
Automatic looping |
Frequency control + PLC control |
| 4 kW |
Horizontal |
Max 400 m/min |
Double-axis axle-mounted / bundle |
Automatic looping |
Frequency control + PLC control |
| 5.5 kW |
Horizontal |
Max 350 m/min |
Shaftless double bobbin bonding |
Automatic looping |
Frequency control + PLC control |
Product Advantages
As a core solution in the Extrusion Production Line Series, this production line offers high-speed operation with excellent extrusion stability, ensuring uniform insulation thickness and high electrical performance of automotive wires. The intelligent PLC control system reduces manual intervention and improves production efficiency. Energy-efficient motors and optimized heating zones help lower energy consumption and operating costs. The modular design allows flexible configuration to meet different wire specifications and production requirements. Additionally, the system is manufactured in compliance with international automotive and industrial standards, ensuring reliability for global markets.
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High Speed 500m/Min Automotive Wire Extrusion Machine With PLC Control System Images
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